Indian Institute of Technology Madras

Electric Vehicle Engineering and Development Cohort 4

Indian Institute of Technology Madras

About Programme

Course – Teaser Video

To provide a basic understanding of Electric Vehicle Engineering and Development process as Practiced in Industry. At the end of this course, the participants should be able to:

Module 1 : Introduction to Electric Vehicles Module 2 : EV Design Process Module 3 : Vehicle Regulations Module 4 : Vehicle Development Process Module 5 : Battery Electric Vehicles Module 6 : Fuel Cell EVs Module 7 : Powertrains Module 8 : Batteries and Battery Energy Management Module 9 : Vehicle Topologies and Architecture Module 10 : Electric Two Wheelers – Scooters and Bikes Module 11 : Electric Three Wheelers Module 12 : Electric Cars, Buses, and Trucks Module 13 : Safety, Design Philosophy, and Design Verification and Virtual Engineering

Mode: 30 hours of recorded videos will be released on Fridays and 20 hours of online live interactive sessions with the faculty on Saturdays.

Course Start date: Sep 4, 2026

Course End date: Sep 3, 2026

Programme Content

MODULE – 1 : Introduction to Electric Vehicles

Module Description:

This module provides an introductory overview of Electric Vehicles (EVs), tracing the evolution from Internal Combustion Engine (ICE) vehicles to electric mobility.

Concepts Covered:

Introduction to different electric powertrain configurations, such as hybrids, plug-in hybrids, and battery electric vehicles (BEVs).

Learning Outcomes:

Understand the fundamental differences between ICE and electric vehicles, and the driving factors behind the transition to electric mobility.

Applications:

Lays the groundwork for deeper exploration into electric vehicle engineering and design.

MODULE-2: EV Design Process

Module Description:

This module delves into the systematic processes involved in designing electric vehicles, introducing industry-standard design tools and methodologies.

Concepts Covered:

Systems Engineering, Design Thinking, Attribute Engineering, Quality Function Deployment (QFD), Design Failure Mode and Effects Analysis (DFMEA), and Design for Excellence (DFX).

Learning Outcomes:

Learn to apply structured design processes, enabling the creation of efficient and innovative vehicle designs while optimising cost and performance.

Applications:

Facilitates efficient management of the vehicle development lifecycle, ensuring that designs meet customer expectations and regulatory standards.

MODULE-3: Vehicle Regulations

MODULE Description:

This module focuses on the regulatory requirements specific to electric vehicles, ensuring compliance with national and international standards.

Concepts Covered:

Central Motor Vehicle Rules (CMVR), type approval procedures, environmental regulations, and safety standards for EVs.

Learning Outcomes:

Gain an understanding of the regulatory environment and how to ensure vehicle designs meet necessary standards.

Applications:

Essential for ensuring electric vehicles are compliant with market regulations and can be successfully commercialised.

MODULE-4: Vehicle Development process

Module Description:

A comprehensive look at the development process of electric vehicles, from initial concept to market readiness.

Concepts Covered:

Development Validation Process (DVP), prototyping, validation standards, and iterative testing methods.

Learning Outcomes:

Learn the stages of vehicle development, from design and testing to final production, with a focus on ensuring reliability and performance.

Applications:

Critical for overseeing the entire lifecycle of EV development, from concept through production.

MODULE-5: Battery Electric Vehicles

Module Description:

Explores the core principles and technologies behind Battery Electric Vehicles (BEVs), focusing on their design and operation.

Concepts Covered:

Motor requirements, energy flow, transmission mechanisms, and efficiency optimization techniques in BEVs.

Learning Outcomes:

Understand the unique characteristics of BEVs, including their advantages and challenges in terms of performance and efficiency.

Applications:

Crucial for designing and optimising BEVs to meet specific performance metrics.

MODULE-6: Fuel Cell EVs

Module Description:

Battery Electric vehicles
Hybrid EVs

Concepts Covered:

Hydrogen production methods, fuel cell stack technology, integration of fuel cell systems in vehicles.

Learning Outcomes:

Gain insights into the construction, operation, and environmental benefits of FCEVs, and how they differ from BEVs.

Applications:

Enables exploration and development of FCEV technology, contributing to a diversified approach to electric mobility.

MODULE-7: Power Train

Module Description:

Fuel Cell EVs

Concepts Covered:

Electric motor types, powertrain efficiency, energy regeneration, and drivetrain configurations.

Learning Outcomes:

Understand the critical role of powertrain components in vehicle performance and efficiency.

Applications:

Vital for designing powertrains that optimize energy use and enhance vehicle performance.

MODULE-8: Batteries and Battery Energy Management

Module Description:

A deep dive into the technology behind EV batteries, focusing on their design, management, and safety.

Concepts Covered:

Battery chemistries, energy density, thermal management, Battery Management Systems (BMS), and charging technologies.

Learning Outcomes:

Acquire in-depth knowledge of battery technology, including how to manage and ensure the safety of battery systems in EVs.

Applications:

Essential for integrating efficient, safe, and long-lasting battery systems into electric vehicles.

MODULE-9: Vehicle Topologies and Architecture

Module Description:

This module introduces various vehicle topologies and architecture options available for electric vehicles.

Concepts Covered:

Propulsion systems, energy source configurations, series, parallel, and series-parallel hybrid configurations.

Learning Outcomes:

Develop the ability to design and evaluate different EV architectures, tailoring designs to specific performance and efficiency goals.

Applications:

Prepares students to innovate in vehicle design, adapting architectures to meet diverse market needs.

MODULE-10: Electric Two Wheelers – Scooters and Bikes

Module Description:

This module examines the specific engineering challenges and design considerations for electric two wheelers like scooters and bikes.

Concepts Covered:

Architecture of two-wheelers, motor application strategies, battery integration, and weight distribution.

Learning Outcomes:

Understand the unique engineering requirements of electric two- wheelers and how to optimize them for urban mobility.

Applications:

Critical for designing efficient and popular electric scooters and bikes, especially in densely populated urban areas.

MODULE-11: Electric Three Wheelers

Module Description:

Focuses on the design and development of electric three-wheelers, addressing their unique challenges and market demand. y

Concepts Covered:

Design and engineering considerations specific to three-wheelers, battery placement, and load balancing.

Learning Outcomes:

Learn the specific technical requirements and market needs for electric three-wheelers.

Applications:

Important for designing robust and efficient three-wheelers, often used in last- mile connectivity and urban transport.

MODULE-12: Electric Cars, Buses, and Trucks

Module Description:

A detailed exploration of electric vehicle architecture for larger vehicles like cars, buses, and trucks.

Concepts Covered:

BEV architecture, skateboard platforms, modular designs, specific considerations for heavy-duty vehicles.

Learning Outcomes:

Learn how to design and adapt vehicle architectures to suit various applications, from passenger cars to heavy-duty trucks.

Applications:

Crucial for developing scalable and adaptable EV platforms that can meet a wide range of market demands.

MODULE-13: Safety, Design Philosophy, and Design Verification and Virtual Engineering

Module Description:

Combines critical safety engineering principles with design philosophy and the role of virtual engineering tools in EV development.

Concepts Covered:

Safety regulations, functional safety (ISO 26262), battery safety protocols, virtual simulations, and CAE tools.

Learning Outcomes:

Understand how to implement safety features across EV systems and use simulations to test and refine designs.

Applications:

Enables cost-effective and rapid prototyping, ensuring designs meet safety standards while reducing development time and costs.

Testimonials

"The key takeaways from the course was that the course was well structured and it started from the basics of the battery systems to the advanced topics such as powertrain design and safety verification. Prof. Balaji explained about industry-relevant certifications and documentations used across the EV industries."

Anonymous

"I have attended the electric vehicle development cohort 2 program. We have learned interesting topics about electric vehicles from Prof. Balaji. Sir was knowledgeable and shared his industry experience and we were able to learn new aspects of electrical vehicles development design, machinery technologies, and the development of the electric machines."

Anonymous

"One benefit I got actually through this program is I learned EV concepts, and I applied for an ACT industry fellowship. They work in the EV industry and this course helped me to get through. Thank you IIT Madras and my professor Balaji sir - he just explained everything well."

Anonymous

"What I learnt in the course is to understand how systems interact with each other and testing-related aspects and regulations along with an overall understanding of vehicles."

Anonymous

"The course offered an in-depth understanding of EV vehicles from two wheelers to multi-axle trucks. The entire course is covered right from EV motors to EV architecture and design. After completion of the course I gained an understanding of EV vehicles, its battery system and how it works. I will also be able to confidently answer customer queries."

Anonymous

"Prof. Balaji has over 25 years of experience in the automotive industry. He was able to connect with us with practical knowledge. It was beneficial for us."

Anonymous

"The course covered from the basics to the advanced which gave me immense knowledge about EV concepts. I am from the mechanical background and this is one course that I wanted to learn."

Anonymous

"The course was very fascinating. I had an interest in EV since I was a kid and I wanted a certification. This is one of the first courses that i found on the internet which I could access and learn from. I found the courses very interesting and engaging to study."

Anonymous

"The course gave me confidence that I can make a new EV vehicle."

Anonymous

"This program has enhanced my knowledge in EV and its market. It has also helped us to understand some regulations in the EV market."

Anonymous

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Prashansa Uttam

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+91 9403890085[email protected]Mon – Fri, 9am – 5pm IST

Indian Institute of Technology Madras

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https://www.iitm.ac.in
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Electric Vehicle Engineering and Development Cohort 4 | IIT Madras